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Journal of Advanced Ceramics

Authors

Xiaofeng ZHANG, National Engineering Laboratory for Modern Materials Surface Engineering Technology & the Key Lab of Guangdong for Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Science, Guangzhou 510650, China
Ming LI, PERA Guangzhou Information Technology Co., Ltd., Guangzhou 510650, China
Ao ZHANG, PERA Guangzhou Information Technology Co., Ltd., Guangzhou 510650, China
Shuangquan GUO, Chengdu Holy (Group) Industry Co., Ltd., Chengdou 610000, China
Jie MAO, National Engineering Laboratory for Modern Materials Surface Engineering Technology & the Key Lab of Guangdong for Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Science, Guangzhou 510650, China
Chunming DENG, National Engineering Laboratory for Modern Materials Surface Engineering Technology & the Key Lab of Guangdong for Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Science, Guangzhou 510650, China
Panpan WANG, School of Aviation and Mechanical Engineering, Changzhou Institute of Technology, Changzhou 213032, China
Changguang DENG, National Engineering Laboratory for Modern Materials Surface Engineering Technology & the Key Lab of Guangdong for Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Science, Guangzhou 510650, China
Junli FENG, Shenzhen Customs Industrial Products Inspection Technology Center, Shenzhen 518067, China
Min LIU, National Engineering Laboratory for Modern Materials Surface Engineering Technology & the Key Lab of Guangdong for Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Science, Guangzhou 510650, China
Kesong ZHOU, National Engineering Laboratory for Modern Materials Surface Engineering Technology & the Key Lab of Guangdong for Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Science, Guangzhou 510650, China
Cheng LAI, PERA Guangzhou Information Technology Co., Ltd., Guangzhou 510650, China

Keywords

plasma spray-physical vapor deposition (PS-PVD), thermal barrier coatings (TBCs), Al-modification, particle erosion resistance, thermal cycle performance

Abstract

Plasma spray-physical vapor deposition (PS-PVD) as a novel process was used to prepare feather-like columnar thermal barrier coatings (TBCs). This special microstructure shows good strain tolerance and non-line-of-sight (NLOS) deposition, giving great potential application in aero-engine. However, due to serious service environment of aero-engine, particle erosion performance is a weakness for PS-PVD 7YSZ TBCs. As a solution, an Al-modification approach was proposed in this investigation. Through in-situ reaction of Al and ZrO2, an α-Al2O3 overlay can be formed on the surface of 7YSZ columnar coating. The results demonstrate that this approach can improve particle erosion resistance since hardness improvement of Al-modified TBCs. Meanwhile, as another important performance of thermal cycle, it has a better optimization with 350-cycle water-quenching, compared with the as-sprayed TBCs.

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